Top of the Range
Fuji 3005-T70 Q5
Fuji 2202 Semi-PRO 2
Best HVLP Spray Gun
What is a HVLP Paint Sprayer?
HVLP stands for high-volume low-pressure. These are the newest paint spray guns on the market and are perfect for completing most household paint projects in a fraction of the normal time.
Many painters are switching over to the best HVLP paint sprayers as they come to see the long list of advantages. Ideally, an HVLP paint sprayer will be used on the smaller projects. They do a fabulous job of completing detail and touch up work.
HVLP Paint Gun Comparison Table
Product / Model
Easy to use
Wagner 0518080 Control Spray
Easy to manuvre & adjust
Home & wood products
Tool Force A-C2
Value for money
Value for money
Consistent, smooth and little overspray
Easy to use
High Power & Superior Finish
Walls & Ceilings, Furniture
Wagner 0520000 Power Tex
Applies popcorn, orange peel, & knockdown textures
Walls & ceilings
Fuji 3005-T70 Q5 Platinum
Powerful but Quiet
Professional Auto Jobs
Fuji 2903-T70 Mini-Mite 3
Non-bleed and Lightwight Gun
Large Woodwork and Auto
How Does an HVLP Paint Sprayer Work?
HVLP sprayers use compressed air and fluid pressure to push the paint to the nozzle tip. The air and paint are combined at a point just before being released from the gun tip. This combination increases the pressure to atomize the paint.
The atomized spray can be adjusted in volume, pressure, and width. Most HVLP systems are used for detail work because of their pressure and volume capabilities. The pre-mix helps the paint spray out onto the surface without clouding like an airless paint sprayer is commonly known to do. This cloud creates overspray and can negate finer detail work.
There are two major types of HVLP sprayers. The first uses a turbine to mix the air and paint before spraying. The second uses a stand-alone air compressor to supply the air pressure. Both models are fairly simple to use, though mobility of the separate units in an air compressor set up is much less than a turbine, or onboard model.
Spray Gun vs Spray Gun System -
What Is the Difference?
A conventional paint gun is going to use a compressor to achieve the high pressure needed to paint.
In an HVLP paint sprayer, the guns use a low pressure instead controlled by a regulator.
This makes it possible to reduce waste and overspray while still performing a top-notch quality of work.
Many painters are switching over to HVLP paint sprayers as they come to see the long list of advantages. When you’re using an HVLP paint sprayer, the air gets pumped from the air compressor or turbine and atomizes the paint for a professional finish. This is different from an airless model where the piston pressurizes the materials and then sprays it into smaller particles.
If you purchase a spray gun, you’ll need to use your existing air compressor with it. While this will keep the overall cost down if you already own a compressor, it does make it a little more difficult if trying to keep the system portable. Here you can find more information on using these untis.
Owning a spray gun machine keeps everything together in an easily portable system. This will cost more than just purchasing a spray gun. Many people find that this is the ideal option, especially when looking to transport the machine to various locations.
Turbine HVLP Vs Normal HVLP
The turbine HVLP spray gun is an independent unit that will use the turbine to generate the air needed to spray.
The turbine is responsible for drawing air into the unit and then transferring it to the hose for atomization.
A compressor HVLP spray gun uses compressed air to feed the volume of air into the spray gun.
There are several benefits to owning a Turbine HVLP System over a normal HVLP system.
First, they tend to offer a better transfer efficiency rate. When using a compressor system, only about 1/3 of the materials will apply to the surface. The remainder will end up in the air.
This means that a turbine system is going to offer less overspray. In fact, the EPA has estimated that the typical material savings of using a turbine system over a compressor system are over 50%. That’s quite a savings!
The one upside to owning a compressor HVLP spray gun is that it often will cost less than the turbine unit. In addition, you can use your compressor for other projects. Just keep in mind that the compressor fed system isn’t nearly as portable as the turbine HVLP sprayer.
How To Choose A Quality HVLP Paint Sprayer?
Your budget will play a large roll in which model you end up going with. Of course, better brands and bigger systems will cost more. Weighing your budget alongside the final price, additional items that may come with the sprayer, and, of course, the warranty will all help your final decision.
Features will vary from model to model (and between brands). You will want to find one that is easy to carry, has simple functions for use, and has the adjustments that you require. While you will want to avoid paying for options and features you don’t need or won’t use; sometimes it cannot be helped. Instead, focus on the features you do need.
The second step is to evaluate all the features of the sprayer. If you need the gun to be portable, you’ll want to look for lightweight options. In addition, several models will feature some more adjustment settings than others.
Some brands pride themselves on having quick setup and cleanup as part of their paint sprayers. When you are ready to take on a project, the last thing you need is a long, drawn-out setup process. Make sure you understand how the machine will operate before you buy it.
Well known brands like Wagner, Fuji, and Graco are going to be more reliable than a brand you never heard of. Off-market brands build a myriad of tools, sprayers, and other equipment to try and put a finger in as many markets as possible. Stick to the brands you know and trust that have a firm grasp of the industry.
You’ll also want to determine if the sprayer you are looking at offers replacement parts. This will ensure that if a part of the machine breaks, you will be able to repair it. Otherwise, you are looking at purchasing a new sprayer. Some models will come with replacement parts as part of the initial purchase. This will save you time and money in the long run.
In addition, some models offer additional purchases that can be added to your sprayer. These options will allow you further flexibility into what you will be able to do. Many will provide additional parts, enhancements, or extras as separate purchases. You can find a lot of them included with purchases or as bonuses for ordering through certain vendors.
Unfortunately, one HVLP sprayer isn’t going to be the best option for everyone. Luckily we have choices and options. Each model will have prod, cons, and issues that can arise from time to time. The best research you can do is to pick a brand and model you prefer and then read customer reviews from your peers about its real-world applications and uses.
11 Best HVLP Paint Sprayers Reviewed
To make your choice a little easier, I have done quite a bit of research, poring over HVLP spray gun reviews, consumer reviews, customer feedback and even speaking to quite a few guys that have been working with these products for many years.
I have managed to refine my list to the top 11 HVLP sprayers currently available. Let’s take a look and see what I recommend.
1. Fuji 2202 Semi-PRO 2
Fuji produces a wide range of HVLP Spray Systems including some of the highest quality professional systems. This paint sprayer was designed for the DIY enthusiast and offers close to professional quality for about half the price. The average homeowner can actually afford the $400 price tag.
It comes with an easily adjustable fan so you can control the pattern and direction you’re spraying in at any given time. The 1400-watt motor is powerful, efficient, and comes in a metal turbine case. The gun itself is easy to control and suitable for painters at all experience levels, from absolute beginners to the seasoned professionals.
One of the things that make it so easy to operate is the non-bleed performance of the gun which is also adjustable, allowing you to select the required spray pattern based on your technique and the material being worked with. They have improved the size of the cup from earlier models making your work faster and more efficient.
It is a turbine paint sprayer with a sturdy metal turbine case with convenient gun holder. It comes standard with a generous 25ft hose, utilizing an air control valve to minimize bounce back and overspray. The length of the hose makes this sprayer the optimal choice for moving throughout a room.
The only negative feedback this paint sprayer has received is that it is not the ideal option for thicker paints. When using thick paints, the nozzle has been known to clog up. You might need to thin the thicker paints ahead of time.
The Fuji 2202 Semi-PRO highly efficient sprayer is great value for money and the feedback from many satisfied users was overwhelming in its praise. Over 500 Amazon customers using this sprayer have rated it with an impressive 4.8/5 stars.
5 Reasons Why this is My #1 HVLP Spray Gun
- 1Covers all types of low pressure painting tasks
- 2Highest Quality parts throughout the whole machine
- 31400 watt motor - this means plenty of power
- 4Variety of tip options for different spray jobs
- 52 year warranty is handy if anything goes wrong
2. Fuji 3005-T70 Q5 Platinum
- 5-Stage Turbine produces 9 5psi featuring...
- Quiet turbine - Patented noise reduction...
- Professional Spray Gun features convenient...
- 25ft hose includes air control valve to...
This powerful 5-stage turbine offers 9.5 PSI and features a variable speed control dial for easy motor speed adjustments. It is a quiet turbine with a patented noise reduction feature and heat dissipation box. These handy features allow for noise control and prevent overheating when using for longer periods of time.
There is an easy to use side Pattern Control Knob so you can adjust the fan pattern to your liking. It also includes the 25-foot hose that offers an additional air control valve. This valve offers a reduction in overspray and bounce back so you can paint as efficiently as possible.
This system also offers a 5-for-5 bonus kit. The Q5 Platinum is the premier HVLP turbine spray system on the market. If you are searching for quality with compromise on price, then this is the machine for you.
Although some homeowners might find this to be a necessity, the high price tag prevents this paint sprayer from being a home improvement tool for anyone other than professionals. However, contractors and professional car painters will find the investment to be worth it.
Overall, the reviews for the Fuji 3005-T70 are nothing but positive; the only negative comments are in regards to the hefty price. It is not ideal for small home projects but more suitable for large contracting gigs and professional painting jobs.
3. Fuji 2903-T70 Mini-Mite 3 PLATINUM
- Professional Spray Gun features convenient...
- Non-bleed lightweight Spray Gun with...
- PLATINUM Turbine featuring The Heat...
- Featuring with all Mini-Mite PLATINUM models...
This professional spray gun features one of the most powerful 3-stage turbines on the market. There is also a convenient side Pattern Control Knob so you can easily adjust the size of your fan pattern from small to large.
The non-bleed lightweight spray gun features an ergonomic stay-cool handle for complete comfort. In addition, the Fuji system offers a heat dissipation box. This all-in-one system is portable and easy to transport anywhere due to its lightness in weight.
This unit comes with the standard air cap set (1.3mm) for most fine finishing projects. It also includes the 25-foot High-Flex hose, T-70 non-bleed spray gun, viscosity cup, cleaning brush and wrench. This Fuji model will spray anything but is best suited to automobiles. The power and precision of this spray system outranks other brands.
Although it isn’t quite as cost efficient as the Fuji 2202, the price tag is reasonable for this model. The entire unit will set you back $675, which is reasonable considering its power, efficiency, and ease of use.
A few reviewers of the Fuji 2903-T70 have claimed that the unit gets extremely hot after extended use. One Amazon reviewer said that the metal coupling around the hose was extremely hot after just 20 minutes of use. Not everyone has expressed this concern, but a handful of reviewers have commented on the lack of heat dissipation.
4. Wagner 0518080 Control Spray Max
- HVLP PAINT SPRAYER: The Control Spray Max...
- GREAT FOR ANY PROJECT: Perfect for priming,...
- USE WITH A WIDE VARIETY OF MATERIALS:...
- ADJUSTABLE SETTINGS: Customize your paint...
The first (but not the only) product from Wagner to crack the top 10, coming in at number 4 is the 0518080 by Wagner. The brand offers a variety of different spray guns but this one is among the highest rated by giant retailers.
It is also one of the most reviewed paint spraying products by customers who have first-hand experience with using it.
This one is a powerful tool that combines a metal spray gun, variable air pressure control and 2-stage turbine in an all-in-one system. It makes painting walls and other surfaces easy and convenient. Latex and thinner materials such as stain and lacquer can be used for this tool.
It features three patterns for spraying and a 20-feet air hose that can be used throughout the room.
It is also equipped with Wagner’s trademark, the Lock-n-Go, which makes changing paint materials as easy as possible. This product is ideal for DIY projects and includes two air filters and viscosity cup of 1 and 1-1/2 quart.
The Control Spray Max allows users to spray a variety of paints, lacquers, primers, and stains.
You can use it on cabinets, decks, doors or stain furniture and other woodwork within your home. The powerful turbine handles thicker material while the control reduces overspray of thinner materials. It is lightweight and is very convenient to use.
The included large air filters prevent dust from getting into the finish, leading to smooth and even results.
The main negativity towards this Wagner project is that it won’t perform at a professional level. Some overspray tends to happen and the finish is not always perfect. But what can you expect for a paint sprayer that costs less than most other models?
5. HomeRight C800971 Super Finish Max
- PAINT SPRAYER FOR COUNTLESS DIY PROJECTS: The...
- ADJUSTABLE SETTINGS TO SUIT ANY PROJECT: The...
- MORE POWER=SPRAY MORE MATERIALS: The Super...
- 3 BRASS SPRAY TIPS INCLUDED FOR GREAT FINISH...
This incredibly well-priced sprayer gives you a massive cost saving with little compromise in features and quality. It is well reviewed and a very popular choice for the home user or DIY enthusiast. It is even suited to spraying furniture and cabinets.
You won’t find many home improvement professions with a HomeRight C800971 since it is specifically marketed for budget-weary homeowners. It is one of the most cost-friendly paint sprayers on the market, coming in at just around $100.
It has a fully adjustable control for fine detail work or larger surfaces and offers you a choice of spray patterns according to your needs. It comes with a quality brass needle and produces a professional, even finish. This is a newer model from Homeright and is an excellent option for those watching their budget.
Some customers say that getting used to this model takes some practice, but once you’ve figured it out it is easy to get a flawless finish on any job. Something that could be improved is the clean-up process; one reviewer said that the unit needs to be disassembled and can take as long as 1 hour to clean after using.
6. Earlex HV5500
- SEMI-PRO PAINT SPRAYER: The Earlex Spray...
- ACHIEVE THE PERFECT FINISH: The professional...
- ADJUSTABLE SETTINGS: This HVLP paint spraying...
- USE WITH A VARIETY OF MATERIALS: Use the 5500...
Ideal for small jobs and woodworking, this HVLP spray system will give you an incredibly even paint job in just one coat. It features a push-and-click system that allows you to easily adjust the pattern to your liking. The hose is 13 feet long so you don’t need to have the machine close to the actual project.
The 650-watt motor is enough to cover the needs of most DIY enthusiasts but if you really love doing large projects you might want something stronger. The Earlex HV5500 Spray Station also has a highly professional gun with easy controls that are all located in the trigger itself.
Painters with all levels of experience will love this system, even homeowners that don’t typically consider themselves handy.
It does cost approximately $300 though. If you’re serious about DIY and you have a little bit of extra cash, you should probably go for the Fuji 2202 for its longer hose and higher 1400-watt motor power.
These have been the two features of the Earlex that customers say could be improved, as well as its lack of a proper noise cancelling system.
7. VonHaus Electric
- Achieve a flawless finish in less time and...
- Simple flow adjustment nozzle choose a...
- Pick from three spray patterns to disperse...
- Large 35 Fl. Oz. paint bottle requires...
When you’re hoping to achieve a flawless finish in a fraction of the time that using a paintbrush offers, you’ll want the best paint sprayer you can find. This VonHaus sprayer is a handy tool for painting with varnishes, primers, stains, paints and more.
You can quickly adjust the nozzle to offer a gentle or strong paint flow. There are also three spray patterns available so the paint comes out in either a horizontal, vertical or nummular finish. This sprayer has a larger than average 35-ounce paint container so you aren’t required to as often.
When the job is done, you’ll find that the machine is easy to disassemble and even beginners can clean the parts without having to constantly refer to the manual. This convenience and ease of use makes this VonHaus model perfect for beginner-level DIY painters. It is suitable for both indoor and outdoor home improvement projects.
This unit doesn’t just come with the sprayer, but also comes with some accessories. You’ll get a measuring cup, pipe cleaner and nozzle needle. It’s also a reasonably lightweight unit; even when you need to paint for long periods of time, you won’t need frequent breaks as you would with the heavier paint spraying units.
The main drawback that customers comment on is this sprayer’s durability. Some have reviewed it as a cheap model that isn’t suitable for larger more professional projects. These people do not realize that this sprayer is actually meant to be a cheap option for beginner-level projects and is not actually ideal for more advanced painting jobs.
8. REXBETI Ultimate-750
- HIGH POWER & SUPERIOR FINISH - With 500 Watts...
- 3 SPRAY PATTERNS & 3 NOZZLE SIZES - The...
- ADJUSTABLE FLOW CONTROL - Regulate your paint...
- EASY TO USE & WASH - This paint sprayer is...
Homeowners on a budget have nothing but good things to say about the REXBETI Ultimate-750 Paint Sprayer. It is the perfect painting tool even for beginner-level painters who want to perform indoor and outdoor DIY painting tasks.
The main perk of the REXBETI is its sheer power. The 500-watt system allows for the perfect smooth finish that is superior to its competitors within this price range. You have the option to choose between 3 spray settings so that you can paint horizontally, vertically, or in a circular pattern.
You are also provided with 3 different nozzle sizes: 2.0mm, 2.5mm, and 3.0mm. The 2.0 and 2.5mm nozzles are best for thinner paints while the 3.0mm can be used for latex, chalk, and milk paint. You’ll also be able change the flow setting in order to adjust the paint output.
The main downfall of the REXBETI Ultimate-750 is that the paint container is small, so you’ll be required to fill up up frequently for larger home projects. But for just under $60 it gets the job done and won’t break the bank.
Spray Guns Only
9. Graco-Sharpe 288878
If you are interested in completing larger paint jobs and want a professional finish, you can’t go wrong with the Graco-Sharpe FX3000. This spray gun was developed by Sharpe and their parent company Graco. Recent acquisitions have made Graco the world leading supplier of fluid handling systems.
Ranking as the number one within the “spray gun only” category says a lot about the quality of the product as well as the company.
The FX3000 features a pattern size of up to 12.5 inches, which isn’t as high as some other sprayers but still suitable for tons of home projects. The available nozzles range from 1.0 to 1.8 making it highly versatile for all paint materials and applications.
When purchasing this product you’ll have to choose which nozzle is best for you. Keep in mind that larger nozzles are more suitable for thicker materials.
Lightweight but powerful, the sprayer is great for moving freely throughout any space. The entire unit weighs just over one pound so you can paint all morning without feeling strained. In addition to the gun, it comes with a 600cc aluminum cup, cleaning brush, and wrench.
Customer feedback has been extremely positive, with many rating the performance just as high as more expensive spray guns. It is a competitively priced, quality machine that will allow you to work on a variety of jobs with impressive results.
The Graco-Sharpe FX3000 is another great option for handy homeowners trying to save a few bucks.
10. Wagner 0520000 Power Tex
- TEXTURE SPRAY GUN: The Wagner Power Tex paint...
- THREE NOZZLES INCLUDED: Use the included...
- LOCK-N-GO TECHNOLOGY: Simple design allows...
- ADJUSTABLE HOPPER: Easily position the hopper...
Another top-rated and well-reviewed HVLP spray gun is from Wagner, specifically the 0520000 Power Tex Texture Sprayer. This one is known for its power texture spraying features which can be applied in three variations: the popcorn, knockdown, and orange peel.
It is perfect for painting textured patterns on walls and ceilings. Power Tex features no compressor and air hoses and is equipped with a turbine that is strong enough to texture a room’s ceiling.
The simplicity of design makes this tool easy to use. It is not only perfect touch-up jobs but can also be used for big painting projects throughout the house.
The brand’s trademark Lock-n-Go technology that we mentioned in the Wagner Control Spray Max makes set up fast and simple.
The 120-volt, 3.7-amp, 60-Hertz turbine generates enough airflow to provide quality texture on large surfaces. This turbine is built directly into the sprayer, so no air compressor and hoses are required. This allows for better movement while working on your paint DIY paint project.
Power Tex is one of the best cost-friendly HVLP sprayers because it is designed to make painting easier and more enjoyable for non-professionals. Available at an affordable price, this sprayer features a one-gallon hopper that can be positioned in two ways. It can work for ceilings and walls without requiring an adaptor.
The unit is stabilized by a 3-point stand that makes filling a breeze. Do-it-yourselfers can create professional-looking finishes using one of the three texture options and varying nozzles included in the tool.
The only negativity expressed towards this Wagner model is that it doesn’t generate as much power as other paint sprayers. This can be expected since the turbine doesn’t use a compressor or hose. If power is what you’re looking for, the Power Tex might not be the one for you.
11. Tool Force A-C2
Last on our list comes the Tool Force A-C2 HVLP Touch-Up Spray Gun. This model has made it on the best HVLP paint sprayer list because of its helpful features and affordable price. This spray gun provides more than 75% efficiency using less than 10% output pressure.
It has a stainless steel nozzle that is 1.4 millimeters in diameter. This makes it ideal for lighter materials rather but not so much for thicker paints. If you plan on using more viscous paints, you can purchase the larger 2.0mm nozzle that will be better for these types of jobs.
High atomization is assured even with low air pressure. This basically means that the paint sprays on evenly and provides a smooth finish even with a working pressure of just 50 PSI. Overspray is prevented as much as possible so you can paint efficiently without spilling. Some reviewers remark that overspray can happen, but this sprayer can be found for under $50 so not many customers complain about this.
The Tool Force sprayer weighs just over 1 pound, so you can use it for extended periods of time without straining. The compact size of this spray gun makes the cleanup process much simpler and quicker compared to larger HVLP sprayers.
When you purchase the A-C2 you’ll receive a brush, spanner and cup filter. In comparison to other models on the market around this price range, this one is relatively quiet. Coming in under $35, this is the ideal painting tool for DIY painters making touch-ups around the house, even those with no previous experience.
All in all, real users attest to the good performance of this HVLP spray gun from Tool Force. Most of them are satisfied knowing that it costs less than the other products. With this kit, you can have what you need at a lesser price. It can be used for spraying Latex and it even works great for urethane.
Quality HVLP Brands
Two of the leaders in the market of HVLP sprayers are Wagner and Fuji. Here’s why!
The innovative Wagner brand provides sprayers that deliver the smoothest, most consistent finish to all surfaces. They can be used indoors or out and offer a wide range of power. The full coverage they provide offers astounding results.
Wagner offers a large line to choose from including the Flexio, Control and Motocoat series.
FujiSpray offers some of the highest quality turbine HVLP spray guns on the market. Between the DIY, Mini-Mite Platinum and Q-Platinum series, there is a sprayer available for all levels of users.
Whether you are looking to complete some auto painting, household projects or need to work on commercial painting jobs, Fuji Spray offers a turbine sprayer right for you.
Advantages of HVLP Paint Sprayers
Traditional paint sprayers aren't the most efficient way to paint. In fact, some of them can put up to 60% of your paint into the air around you instead of on the surface that is being painted. HVLP paint sprayers are formulated to apply more of the paint to the surface and reduce overspray. This means you save money and the environment at the same time.
This type of sprayer can also be used with compressors or turbine systems. Again, this is going to reduce the overspray and waste of materials. HVLP paint sprayers can be used with a multitude of materials.
Many people find that varnishes, automotive paint, lacquers, latex, and stains will all apply with ease when using a high-quality HVLP paint sprayer. You have complete control over your spray patterns and the flow of materials that go onto your painting surface.
When attempting to do a quick job, you’ll love the flexibility that comes from using a lightweight HVLP paint sprayer. These powerful machines not only allow you to do your paint jobs wherever you are, but they also provide the ultimate in power despite their small sizes.
Another advantage is that an HVLP spray gun isn’t as expensive as other types of sprayers. HVLP guns and combination units can cost up to 70% less than airless and air-assisted models with the same capabilities.
Disadvantages with HVLP Paint Sprayers
As with any piece of equipment, there are going to be some downsides, although not many that can’t be overcome. HVLP paint sprayers will come with connectors that are smaller in diameter than the air hose you are connecting to it.
Because of this, there is a restriction in the flow of your materials. You can alleviate issues by watching to ensure that the pressure doesn’t build up at the connection. Some of the HVLP paint sprayer hoses can also kink. This generally only occurs with a lower priced model.
To prevent this, keep an eye out for sprayers that have a spring which fits over the hose. This will prevent kinks. In addition, there are some hoses that have a built in support which also prevents kinking.
The last issue you might face is clogging of the unit. Thankfully, there are some HVLP paint sprayers that offer reversible tips. When you have these, you can easily flip the tip to the other side and use the lowest pressure setting to keep moving forward.
If your tip isn’t reversible, simply wash it out with water and you’ll be back in business. If that hasn’t repaired the clog, you’ll have to check any filters or screens that might be on your sprayer.
HVLP vs Airless Paint Sprayers
For everything that matters, an HVLP sprayer and an airless sprayer can both do the same jobs. One can argue that they are interchangeable. However true this may be, each one has an advantage over the other, and you really do need to consider your projects and applications desires.
Airless sprayers are compact, have a decent liquid capacity, and are wonderful at large jobs. You can paint the side of a house, a fence, or even cover a barn in little time or with minimal effort using an airless model.
When you choose the HVLP option, you are foregoing the ability to take on large jobs to be more refined and detail-oriented. Even with the various tips and settings, an HVLP system will cost you more in materials to paint the fence or side of a house.
Granted, the end result will be a thicker coat, and an overall better appearance, but not so much different, that it offsets the cost of the extra paint, tips, and materials you’d go through. Instead, using an HVLP sprayer for smaller tasks, those the require control and precision, or even a task that needs to be done quickly and effectively will bring you more desirable results than an airless option.
If you plan on taking on a lot of various painting projects, it is a wise investment to purchase each type. Having an arsenal of paint sprayers at your disposal will make sure each individual job is done with the correct tool.
What are HVLP Sprayers Used For?
HVLP paint sprayers have a multitude of uses. While they can be used for a lot of different applications, they are primarily used for smaller projects, detailed work, and other applications where more control and refined paint application is warranted.
Many automotive detail shops are switching to HVLP sprayers for detail work. This can include blending colors, adding accents and details, pinstriping, and other fine controls use paint details. The lower pressure and higher concentration of paint allow the auto refinishing to work without worry of overspray or misting.
Similar to auto refinishing, boats and other watercraft need special care to maintain their waterproofing and integrity. HVLP sprayers come in handy because of their ability to concentrate the spray to smaller areas, and with precision controls, nooks, crannies, and hard to get to the area commonly found on marine equipment can be treated, painted and coated with ease.
HVLP sprayers aren’t adept and covering larger areas quickly. Of course, you can, but it would prove a waste of paint and effort when there are better materials and devices to do large areas. However, with that being said, HVLP spray guns are adept ad finishing work, using on the interior or trim around windows where a more accurate spray is needed.
They also work well in skilled hands ad adding multiple colors to existing works or carefully outlining woodworking details.
Speaking of woodworking details, inside your home, there are a lot of projects that can be completed with an HVLP spray gun. With proper ventilation, masking, and covering, you can even work inside. You can refinish that china cabinet, repaint your baseboards and paint open beams, window sills or door frames with ease.
Price Guide of HVLP Spray Guns
There is easily an HVLP paint sprayer to fit any budget need. The difference you will find in pricing will be quality.
By choosing an entry-level model, you will most likely be choosing an option that has a formed, plastic housing.
By spending a little more, you can have a more durable, metal housing instead. Cheaper HVLP sprayers are also going to made from plastic components.
By upgrading to a more reputable model, like one from Wagner, you will receive parts made with corrosion-resistant metals. This provides a more durable machine that will hold up much longer than the plastic options.
You can expect to pay less than $100 for a cheaper HVLP paint sprayer. If you are only planning to do a few jobs, this may still be the way to go over renting a unit. To take advantage of features such as paint preparations systems, automatic speed controls and a reduction in sound level, you’ll need a mid-range product instead.
You can typically spend somewhere between $100 – $250 for a decent model. Spending any more than this is going to afford you a contractor-grade paint sprayer ideal for professional use.
How to Setup and Use HVLP Spray Guns
When you first receive your new HVLP spray gun, you will need to run through a quick setup and usage procedure. It is considered best-practice to clean your gun right out of the box. Most brands will coat the guns to prevent corrosion until you begin to use it. These coatings and chemicals need to be removed prior to the first use.
After you have thoroughly cleaned the guns, it is time to run through the initial set up. You will have two main adjustment knobs, the air adjustment, and the fluid adjustment. For most brands like Graco, Fuji, and others, these knobs are dialed to their lowest settings.
If you use the gun without making any adjustments, your spray pattern will be more circular and pinpoint. What you want is a spray pattern that is elliptical or football-shaped. It should be concentrated in the center with a fading band of tapered paint at the tips. This fan pattern will allow you to control where the paint goes, and to have overlap on the spray lines without applying too thick of a layer.
To achieve this pattern, you should open the air and fluid adjustment knobs to full-open, spray a few test lines and then slowly close off the two knobs until the ideal fan pattern size is achieved.
When adjusting the airflow, keep in mind that most guns are rated for a specific Cubic Foor per Minute (CFM) flowrate. The ideal rate is usually between 9 and 14 CFM. However, it would be best if you double-check with your specific model’s owner’s manual to ensure your air compressor is calibrated for the gun you are using.
To get a more detailed explanation of the cleaning and adjustment procedure, you can see this HVLP set up video:
HVLP Tip Sizing Guide
The tips and needles are the most important part of your HVLP spray gun. If you use the correct size for the application and type of paint, you will have better results and fewer frustrations. Here is a look at a general guide for picking the right tip sizes.
Not Ideal For
0.5 – 1mm
Thin paints, dyes and stains
1.2 – 1.3mm
Thin paints, base and clear coats
Thicker, high-viscosity paints
Some thicker primers
1.5 – 1.6mm
Base coats and single-stage paint
1.7 – 1.8mm
Uncommon, can be used for detail priming
Thin paints won’t atomize well
2 – 2.3mm
Base coats, primers, lacquers
Thin paint, clear coats, single-stage paints
Cleaning, Maintenance & Storage
Regular cleaning and maintenance is a crucial part of the longevity of your gun as well as ensuring everything is in proper working order.
Aside from the initial cleaning, when you first open your gun, you should do a thorough cleaning of each part and a full inspection, disassembly, and reassembly after every use. As you get more practice with the routine, it will become faster.
The above steps are just a basic guide to help you understand the process. Each manufacturer will have a different cleaning routine for you to follow. Read the owner’s manual for detailed instructions on how to keep your specific model clean after each use.
This video from Fuji will further explain what it takes to maintain your HVLP sprayer.
HVLP Paint Sprayer Troubleshooting
As with any machine, there will be problems from time to time. HVLP spray guns and assemblies are no exception. To help assist yo uin some basic trouble shooting, see the chart below. If you cannot diagnose your problem, or the presented solution doesn’t work, you need to contact customer service for the manufacturer to get more specific model advice.
Spray pattern is inconsistent
The air cap is either loose or worn. Tighten the cap or replace with a new one.
Spray flutters or spits
The fluid nozzle and fluid needle are most likely worn out. Replace with new nozzle and needle.
Paint consumption is too high
The airflow setting on your gun may be too high. Close off the airflow a little at a time until the paint spray is even.
Paint is chunky or uneven
The CFM of the air compressor is most likely too low. Ensue the air compressor output is higher than 9 CFM.
Air is leaking around the gun handle
The washers and soft seals are worn. Use a rebuild kit to replace worn and broken washers and seals.
Frequently Asked Questions
What makes HVLP more efficient than other spray guns?
HVLP systems reduce the pressure of the spray and concentrate the airflow to the spray tip. The lower pressure keeps more of the paint aimed and applied to the surface you are painting. You can expect up to 65% more paint to be applied per trigger pull than airless or conventional sprayers.
Why do I have to thin paint for the HVLP sprayer?
Depending on the type of paint you are using, the tips used by HVLP spray guns are smaller than conventional guns. The smaller size restricts some thicker paints, primers, and lacquers, which will require you to thin them out so that they atomize correctly.
What are some safety precautions one should take when using HVLP paint sprayers?
General safety should be maintained at all times when using any sprayer. Even with the low pressure of the HVLP guns, the spray tip can cause injury. You will want to wear eye protection to keep mist and overspray out of your eyes. Using latex or vinyl gloves will help to protect your hands. You should also maintain control of the gun at all times and never point it at a person or animal. If you are using the sprayer indoors, you may want to wear ear protection, depending on the decibel rating of your air compressor.
HVLP spray guns offer you an even coat, smooth lines, and a precise, detailed finish. The overall result is generally much better than an airless gun or a conventional spray gun, and you will consume less paint in the process.
While you have a choice ahead of you, our review of the 11 best HVLP spray guns should help minimize your options. If you are still unsure, you can’t go wrong with the Fuji 2200 Semi-Pro 2. The adjustable nozzles, large, capable motor, and precision control make it the best all-around HVLP on the market. You won’t be disappointed.
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