Wagner Flexio 590 Paint Sprayer: Reviewed, Rated & Compared

A handheld paint sprayer makes it easy to evenly paint furniture and other large house projects. Wagner makes several of the most popular handheld paint sprayers for DIY projects as their products are reliable and high quality without costing as much as professional models.

The Flexio line is considered by many DIY enthusiasts to be their best work. A few different models are out now, all the way up to the Flexio 990, but the Flexio 590 is still one of the highest quality paint sprayers out there and is about a hundred bucks cheaper.

Wagner 0529010 FLEXiO 590 HVLP Paint Sprayer Reviewed

Wagner 0529010 FLEXiO 590 HVLP Paint Sprayer

Best Features

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    Quick Nozzle change
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    iSPray Nozzle Technology
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    Easy Clean-up

My Overall Rating


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    Quick and Effortless
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    Versatile – exterior, interior, and small projects
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    Pattern Adjustment – horizontal, vertical, wide, or narrow
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    Variety of Use – uses latex, oil based paints, stains and urethane


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    Sometimes cup can be hard to take off
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    Can throw large chunks of paint when first started
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    Has some overspray problems

More Features Of The Wagner FLEXiO 590

This paint sprayer has several defining features, starting with a paint container that attaches directly to the bottom of the gun without any hose. It is a bit smaller than the paint containers attached to other paint sprayers but it's also faster and takes up less space.

The Flexio 590 is specially designed to use undiluted paint, making this one of the most convenient hand-held paint sprayer systems.

Like most of the higher end models, the Flexio 590 features a flexible tip that can be set up to paint vertically or horizontally. It also comes with wide and narrow patterns suitable for projects of different sizes.

If you plan to do many different types of projects you'll be happy to know that the Flexio 590 also allows you to adjust the speed of each coat of paint and to make adjustments based on the size of your project.

The X-Boost turbine also generates three times the power of paint sprayers in a comparable price range, allowing you to do larger projects and to do touch ups more quickly.

What Is This Wagner Model Good For Painting?

Man painting bench outside with wagner paint sprayer

When purchasing the Flexio 590, you will be able to complete a wide variety of jobs.

Primarily, this unit is geared toward painting furniture and other large household projects.

In addition, you can use it for the small craft objects that need to be painted, small fence or deck jobs and cabinets or trim work.

It could be used with the larger fence and deck, interior rooms and the exterior of the home, but it might require a little more patience to complete.

This sprayer works best with exterior and interior latex, wood sealers, chalk or milk paints, lacquers, urethanes and a variety of stains.

Just like the Flexio 890, this unit also comes with two nozzles sizes making it great for a multitude of jobs. The larger nozzle completes walls and ceilings with ease. If you are working on detail work, then choose the smaller-size nozzle instead.

Comparison Guide - Other Wagner Models

Shopping the Wagner brand leaves us with two obvious options, the Flexio 590 and 890. There are a lot of similarities and a few differences, but they are both in the same price range. Both of these machines can be used indoors and outdoors. In addition, they are made to be durable and long-lasting. The composite bodies will stand up to various abuses and can even be used in poor weather.

You’ll find that cleaning the machines is a breeze and can be done to complete any quick paint job. Finally, using the Wagner brand means you have access to their superior customer support. If you find yourself with a defective part or in need of troubleshooting an issue, simply make a quick phone call and their helpful staff will be available to you.

The biggest difference you will see between these two is the purpose behind them. If you want to paint a large area and you want it done quickly, the Wagner 890 will be the better choice. It offers more power and can hold more material. If you would rather have a paint sprayer that is made to be ultra-portable, the Flexio 590 is a better option.

Comparison Guide - Other Brands

Two of the other highly rated brands on the market are Graco and HomeRight. Both of these companies offer spray guns that are comparable in quality and price to the Wagner Flexio 590.

The Graco 17A466 TrueCoat 360 DS Paint Sprayer comes at a slightly higher price to the Wagner 590. It is also portable and lightweight; making it capable to take anywhere. While the TrueCoat doesn’t have two nozzles to choose from, it does offer two different speeds. The Graco offers the bonus reversible tip that many customers seem to love.

You should also look at the HomeRight C800766 Finish Max. This model is about half the price of the Wagner model. It is only designed for the occasional project in mind and typically works best on small projects. In addition, it only features a 27-ounce container. This is almost half the size of the Wagner which offers a 1 ½-quart cup.

If you want to get the job done quickly, the Wagner would be a better option in the long run, especially if you don’t feel like filling the material cup often.

Set-Up & Clean-Up

Setup of your Flexio 590 is a lot like many of the other Flexio models. Start by taking the time to prepare the materials according to the instruction. Be sure you stir the material completely. Then, unscrew the cup and fill the container to the desired level.

Next, you can assemble the unit. When you insert the suction tube you will want to make sure it is aligned based on your spraying direction. The suction tube will be toward the front of the nozzle when spraying downward, and toward the back of the nozzle when spraying upward.

Tighten the cup onto the nozzle completely. Make sure that it has locked in place. Now you can turn the machine on and get spraying. Cleanup of the machine is almost as easy. Before cleaning any sprayer, you need to be sure that it is unplugged from the power source. Then, loosen the material container without removing it. This will allow the pressure in the system to be released.

Gently, pull the trigger and allow the materials to drain back into the container. Dump out any remaining materials. You can place your cleaning solution directly into the cup; water for latex and mineral spirits for oil-based products.

Then, reattach the cup, plug it in and spray the solution in a safe place. Drain out any remaining solution when cleaning is complete. You will also want to clean any remaining components, just don’t use sharp, metal objects.

What Do Customers Have To Say About The FLEXiO 590?

Wagner Flexio 590 Review

Most customers love their Flexio 590 and are particularly pleased that it accepts regular paint and even primer without any sort of dilution. This can save a lot of costs since most paint sprayer systems only use specialty paint.

Setting this gun up takes a little bit longer than other comparative guns and the initial spray is usually not completely even so you'll have to do a test every time, but you should be doing this with most paint sprayer systems anyway and it's quite simple to use once it's setup.

The only complaint some customers had about the Flexio 590 is that it doesn't come with the same level of instructional content that other models have. Using a paint sprayer does have a bit of a learning curve, so make sure you watch some instructional videos online and do a couple test projects first before you start repainting your favorite furniture.


If you're the kind of person who spends all of their free time doing DIY projects you'll probably want to splurge on something that's professional quality but most DIY enthusiasts will absolutely love this gun. At around $130 it is probably the best value you will get on a paint sprayer system.

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